$590,801
Total Annual Cost
$223,289
Rush/Emergency Premium
$16,561
Holding Cost
$23,996
Stockout/Downtime Cost
$179,659
Savings Opportunity
32%
Avg Rush Rate
Cost Breakdown
$326,955
Standard Parts
$223,289
Rush Premium
$16,561
Holding Cost
$23,996
Stockout Cost
High Savings Opportunities
Parts with the highest potential cost savings from better planning and reduced rush orders.
| Part Number | Description | Savings | Rush Rate | Rush Mult. | Category |
|---|---|---|---|---|---|
| P-1018 | Air Filter | $44,300 | 46% | 2.8x | High |
| P-1006 | Control PCB | $31,704 | 31% | 3.0x | High |
| P-1007 | Pneumatic Valve | $22,031 | 32% | 2.6x | High |
| P-1008 | O-Ring Seal Kit | $16,805 | 44% | 2.1x | High |
| P-1003 | Proximity Sensor | $11,297 | 38% | 2.6x | High |
| P-1010 | Linear Guide | $8,291 | 24% | 3.0x | High |
| P-1020 | Fuse Set | $8,164 | 47% | 2.8x | High |
| P-1009 | Cooling Fan | $8,148 | 37% | 2.5x | High |
| P-1017 | Solenoid Valve | $4,752 | 26% | 2.2x | High |
| P-1015 | Ball Screw | $3,972 | 33% | 2.1x | High |
| P-1014 | Timing Belt | $3,890 | 29% | 1.6x | High |
| P-1013 | Relay Module | $3,243 | 19% | 2.4x | High |
| P-1002 | Drive Belt | $2,462 | 33% | 1.5x | High |
| P-1019 | Coupling | $2,424 | 31% | 2.7x | High |
| P-1012 | Thermocouple | $2,112 | 17% | 2.2x | High |
| P-1001 | Bearing Assembly | $2,048 | 39% | 1.9x | High |
All Parts Cost Detail
| Part Number | Description | Unit Cost | Rush Rate | Annual Qty | Total Cost | Savings | Top Failure | Category |
|---|---|---|---|---|---|---|---|---|
| P-1018 | Air Filter | $385 | 46% | 141 | $102,480 | $44,300 | Pneumatic | High |
| P-1006 | Control PCB | $406 | 31% | 129 | $85,859 | $31,704 | Electrical | High |
| P-1007 | Pneumatic Valve | $417 | 32% | 104 | $67,194 | $22,031 | Pneumatic | High |
| P-1008 | O-Ring Seal Kit | $493 | 44% | 71 | $54,621 | $16,805 | Hydraulic | High |
| P-1003 | Proximity Sensor | $307 | 38% | 62 | $32,336 | $11,297 | Sensor | High |
| P-1010 | Linear Guide | $134 | 24% | 130 | $28,036 | $8,291 | Mechanical | High |
| P-1020 | Fuse Set | $252 | 47% | 40 | $20,630 | $8,164 | Electrical | High |
| P-1009 | Cooling Fan | $187 | 37% | 80 | $24,058 | $8,148 | Electrical | High |
| P-1017 | Solenoid Valve | $180 | 26% | 87 | $23,416 | $4,752 | Pneumatic | High |
| P-1015 | Ball Screw | $93 | 33% | 120 | $17,839 | $3,972 | Mechanical | High |
| P-1014 | Timing Belt | $499 | 29% | 47 | $28,114 | $3,890 | Mechanical | High |
| P-1013 | Relay Module | $83 | 19% | 149 | $17,546 | $3,243 | Electrical | High |
| P-1002 | Drive Belt | $448 | 33% | 34 | $18,957 | $2,462 | Mechanical | High |
| P-1019 | Coupling | $89 | 31% | 53 | $7,523 | $2,424 | Mechanical | High |
| P-1012 | Thermocouple | $117 | 17% | 92 | $14,768 | $2,112 | Sensor | High |
| P-1001 | Bearing Assembly | $325 | 39% | 18 | $8,868 | $2,048 | Mechanical | High |
| P-1016 | Encoder | $486 | 37% | 14 | $12,326 | $1,701 | Sensor | Medium |
| P-1005 | Servo Motor | $119 | 12% | 98 | $15,325 | $1,445 | Electrical | Medium |
| P-1004 | Hydraulic Filter | $150 | 40% | 13 | $4,186 | $525 | Hydraulic | Medium |
| P-1011 | Pressure Gauge | $172 | 18% | 26 | $6,718 | $345 | Hydraulic | Low |